Lesson 09In production35 min

Alternator testing properly

Battery keeps going flat but the alternator shows 14.2 V. Is the charging system definitely good?

What this lesson covers

CORE TEACHING Alternator output; rectification; B+ path; ground; charge at idle/load; voltage drop; belt/mechanical checks; ripple concept. Add alternator three-phase generation: rotor magnetic field, three stator windings, AC generation, six-diode rectifier, DC B+ output, diode faults and why ripple appears. PRACTICAL DEMONSTRATIONS AND TESTS Resting voltage; running voltage; headlights/blower/heated screen load; alternator B+ to battery positive drop; case-to-negative drop; current clamp. Scope alternator ripple if equipment allows; show how a failed diode/phase changes the pattern. ADVANCED / SCAN TOOL LAYER Scope AC ripple / diode pattern as an advanced section; scan generator command/load PID if available. KEY DIAGNOSTIC QUESTIONS Is the alternator generating? Is output reaching the battery? Is the ground path good? Is output adequate under load? MUST-COVER CHECKPOINTS Battery baseline; generator command if smart; output at alternator; output at battery; loaded test; cable drops; current; three-phase/diodes; ripple.

What you will be able to do

Battery keeps going flat but the alternator shows 14.2 V. Is the charging system definitely good?

Where it sits in the programme

Builds on
Lesson 8: Starter relay and start-control circuits
Feeds into
Lesson 10: Smart alternators and battery monitoring

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