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Circuit testingBeginner

Resistance Test

Measures the resistance of a disconnected component or wire against a known specification.

What this test tells you

Whether a component's internal winding or element matches its specification. It is a component test, not a circuit test — resistance measurement cannot tell you how a circuit behaves under load.

When to use it

  • Checking an injector, coil, solenoid, heater or temperature sensor against a figure
  • Confirming a suspected open or shorted winding
  • Comparing one component against its identical neighbours

Safety

  • The circuit must be de-energised — measuring resistance on a live circuit damages the meter and gives nonsense
  • Disconnect the component so the meter does not read through parallel paths
  • On ignition components, allow any stored energy to dissipate

Vehicle setup

  • Ignition off
  • Component connector unplugged
  • Component at a known temperature if the specification is temperature dependent

Meter setup

Tool
Digital multimeter
Function
Ohms
Range
Auto range, or the lowest range that covers the expected value
Sockets
Red in VΩ, black in COM

Practise it — interactive simulation

Starter solenoid winding

Isolate the component, then measure its winding resistance.

  • GNDBatteryBPOS
  • BPOSIgnition switchIGN
  • IGNConnector C21S1
  • S1Pull-in windingS2
  • S2Earth E14GND

Loading the interactive circuit…

RED Component terminal 1

BLACK Component terminal 2

Polarity does not matter for a passive resistance measurement

RED Either component terminal

BLACK Component body or case

Insulation check — should read open circuit on most windings

Procedure

  1. Short the probes together and note the lead resistance, often 0.1 to 0.3 Ω
  2. Subtract that lead resistance from your measurements on low-value components
  3. Disconnect the component fully
  4. Measure across the terminals and record the value
  5. Compare with the specification, and with an identical component on the vehicle where possible
  6. Check terminal to case for a short to the body

Normal result

Within the manufacturer's stated range at the stated temperature. Typical examples: a petrol injector around 12 to 16 Ω on a saturated driver, a relay coil around 60 to 120 Ω, and a coolant temperature sensor changing predictably with heat.

Fault result

Open circuit (OL) means the winding is broken. A value well below specification means shorted turns. Continuity to the case means a failed insulation.

Interpretation

IfReads OL or infinite

ThenThe winding or element is open

NextReplace the component

IfReads much lower than specification

ThenShorted turns — the component will draw excess current and may have damaged its driver

NextReplace, and check the controlling driver or circuit for damage

IfReads within specification but the component does not work

ThenThe component is electrically intact; the fault is in supply, ground, control, or mechanically inside it

NextMove to a power and ground check, then check the control signal

IfContinuity between terminal and case

ThenInsulation failure to the body

NextReplace the component

Common mistakes

  • Measuring in circuit, so parallel paths pull the reading down
  • Ignoring lead resistance on low-ohm components
  • Ignoring temperature on sensors specified at a particular temperature
  • Assuming a good resistance reading proves a good component — resistance says nothing about behaviour under load

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